Validation - Metal Arc Welding

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Reference: X.K.ZhuY,J.Chao. Effects of temperature-dependent material properties on welding simulation
https://doi.org/10.1016/S0045-7949(02)00040-8
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Geometry and measure points

Configuration of the welding plate (dimensions are in millimeter)

Fig.1 Geoemtry dimensions and measure points

Material properties are temperature-dependent:

Mechanical properties

Fig.2 Mechanical Properties of the material

Thermal properties

Fig.3 Thermal properties of the material

A Gaussian distribution with an effective arc radius of 6 mm and thermal efficiency of 64.3%. Use ACT Moving Heat to define the heat source:

Moving heat source

Fig.4 Moving heat source

2. Results:

  • Temperature distribution:

Temperature distribution

Fig.5 Temperature distribution

  • Temperature at 4 points:

temperature 4 points

Fig.6 Temperature at 4 points: Simulation (left) and Test data (right)

  • Deflection:

Fig.7 Deflection at measure point between Simulation (left) and Test data (right)

  • Stress along edge

Fig.8 Residual stress between Simulation (left) and Test data (right)